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PROCESS DESIGN
Assessment of raw materials for new kiln line
Raw materials testing advice for materials handling
Preparation of tender enquiry documents
Evaluation of supplier tender offers
Negotiation with equipment suppliers
Quarry design and exploitation plan
Raw mix design
Plant equipment sizing
Review of plant drawings and layout
Fuels selection advice
Commissioning of new/upgraded plant
Post-commissioning audit
Supervision of guarantee tests
TROUBLESHOOTING
Plant audit
Rating of equipment
Burner pipe optimisation
Plant chemistry evaluation
Reliability strategy guidance
Shutdown planning support
Major mechanical engineering solutions
Materials handling solutions
Fuel and power consumption reduction
Kiln/mill output optimisation
Fuzzy logic optimisation
PRODUCT DEVELOPMENT & QUALITY CONTROL
Cement additives optimisation
Variability reduction programme
Cement performance optimisation
ENVIRONMENTAL
CO
2
reduction strategies
Alternative fuels and raw materials selection
NO
x
and SO
2
reduction strategies
Pollution abatement equipment optimisation
Environmental audits
MANAGEMENT DEVELOPMENT
Management structure and operations review
Selection process and testing programmes
Plant Manager mentoring
Mentoring for all cement plant key positions
Process Engineer development
Site safety programme assessment
TRAINING
Kiln burner evaluation and training
Senior management training course
Cement technology for equipment suppliers
Process Engineer training
Laboratory operative training
Safety training
Refractory training
Cement technology for non-technical managers
STRATEGIC DEVELOPMENT
Due-diligence assessments
Advisors to market research companies
Advisors to private equity/venture capital groups
Market strategy advisors
Corporate strategy advisors
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TOPICS IN WHAT WE DO
Overview
Plant Optimisation
Project Design
Training
Environment
Product List
.